Amirali Milani | Concrete Beams | Best Researcher Award

Additive manufacturing lead researcher, Tarbiat Modares University, Iran

Amirali Milani is a dedicated researcher and engineer in the field of mechanical engineering, with a focus on additive manufacturing and advanced materials. He is currently pursuing his Master’s degree in Mechanical Engineering at Tarbiat Modares University, Iran, under the guidance of Prof. Amir H. Behravesh and Prof. Ghaus Rizvi. Amirali’s research interests lie in the areas of 3D printing, biopolymers, and cementitious composite materials. He has developed expertise in various additive manufacturing techniques, particularly in direct ink writing (DIW) and fused deposition modeling (FDM). He has also gained hands-on experience working as a mechanical design engineer, where he played a pivotal role in the development of high-speed 3D printers. Amirali’s work in the biomedical sector, especially on biodegradable and biocompatible materials, aims to contribute to advancements in medical devices and tissue engineering.

Profile

Orcid

Strengths for the Award

Amirali Milani’s research focuses on cutting-edge areas of additive manufacturing and advanced materials, demonstrating his deep expertise in the intersection of 3D printing, biopolymers, and cementitious composite materials. His contributions to improving the mechanical properties and biocompatibility of 3D-printed materials, particularly in the biomedical field (e.g., hernia repair meshes), are notable. His involvement in publishing papers in high-impact journals like Engineering Failure Analysis and Scientific Reports reflects his capacity for rigorous academic work. His experience at Ayhan AM Co. in designing commercial 3D printers further highlights his practical application of research and engineering skills. His involvement in both academic research and industry projects demonstrates a strong blend of theoretical knowledge and practical expertise, making him a strong candidate for the Best Researcher Award.

Areas for Improvement

While Amirali has shown great strength in additive manufacturing and biopolymers, there is potential for expanding his work into the broader aspects of mechanical engineering, such as systems integration and optimization in manufacturing processes. Additionally, greater visibility in international collaborations or the development of more patents could enhance his profile.

Education 

Amirali Milani is currently completing his Master of Science in Mechanical Engineering with a specialization in Manufacturing at Tarbiat Modares University, Iran. He began his graduate studies in September 2020, working under the supervision of Prof. Amir H. Behravesh (Tarbiat Modares University) and Prof. Ghaus Rizvi (Ontario Tech University). Amirali holds a Bachelor of Science in Mechanical Engineering from Babol Noshirvani University of Technology, Iran, where he graduated in September 2020. During his undergraduate studies, he focused on manufacturing processes and material optimization under the guidance of Prof. Mohammad Bakhshi-Jooybari. Amirali’s academic journey has given him a deep understanding of advanced manufacturing techniques, materials science, and the practical applications of 3D printing in engineering. His studies are heavily focused on improving the mechanical properties of additive manufactured products and exploring new materials for innovative applications in both engineering and biomedical fields.

Experience 

Amirali Milani has gained valuable experience in mechanical design and research, particularly in the field of additive manufacturing. As a Mechanical Design Engineer at Ayhan AM Co., Iran, he worked from April to July 2023, where he was instrumental in redesigning and developing high-speed commercial 3D printers (models AP+ and Aydu3). He also contributed to debugging and completing the firmware (Marlin2) for specific printer models, enhancing their performance and functionality. Amirali also completed a summer internship at Niroo Research Institute in 2019, where he worked in the Rotary Equipment Section. During this time, he focused on evaluating the corrosion behavior of additively manufactured Inconel 625 under high temperatures and harsh environments. His hands-on experience in designing and optimizing 3D printing technology, combined with his research on materials science, has allowed him to contribute to innovative advancements in additive manufacturing, materials testing, and biomedical applications.

Awards and Honors 

Amirali Milani’s academic and professional achievements have earned him recognition for his contributions to mechanical engineering and additive manufacturing. He has been commended for his research excellence and was selected to work under the guidance of renowned professors at both Tarbiat Modares University and Ontario Tech University. His work on improving the mechanical properties of 3D-printed materials has been accepted for publication in prestigious journals such as Engineering Failure Analysis and Scientific Reports. Amirali’s research on biocompatible materials, particularly in the development of hernia repair meshes, has garnered attention in both academic and industrial sectors. His outstanding work on optimizing 3D-printed reinforced concrete beams has also contributed to advancements in construction materials. These accolades reflect his growing influence in the additive manufacturing field. His passion for sustainable and cutting-edge technologies continues to drive his research towards creating innovative solutions in both the biomedical and engineering sectors.

Research Focus 

Amirali Milani’s research focuses on the intersection of additive manufacturing, material science, and biomedical engineering. His primary areas of interest include extrusion-based 3D printing techniques such as Direct Ink Writing (DIW) and Fused Deposition Modeling (FDM), with a particular focus on polymers, biodegradable biopolymers, and cementitious composite materials. Amirali explores the mechanical properties of 3D-printed materials, evaluating their strength, fracture dynamics, and biocompatibility, particularly for applications in biomedical devices such as surgical meshes. He has conducted extensive research on the use of polycaprolactone-cellulose composites for hernia repair, aiming to improve the durability and biocompatibility of medical devices. Additionally, Amirali is investigating the optimization of 3D-printed concrete for construction applications, exploring different reinforcement patterns and their impact on material strength and failure. His research contributes to both the practical and theoretical development of additive manufacturing, aiming to create more sustainable and functional materials for diverse industrial and medical uses.

Publication Top Notes

1. Optimization of 3D-Printing Reinforced Concrete Beams with Four Types of Reinforced Patterns and Different Distances 🏗️📊
   Engineering Failure Analysis – Accept – Nov. 18, 2024
2. Experimental Investigation of Mechanical Properties and Fracture Dynamics in 3D-Printed Fiber-Reinforced Silica Fume-Cemented Sand 🔬🧱
   Scientific Reports – Under Review
3. Fabrication of Polycaprolactone-Cellulose Composite Hernia Repair Mesh via Direct Ink Writing: Evaluating Mechanical Properties and Biocompatibility 🩺🩹
   Journal of the Mechanical Behavior of Biomedical Materials – Submitted

Conclusion

Amirali Milani is a promising researcher with significant contributions to additive manufacturing and biomedical applications. His focus on sustainable materials and 3D printing technology is highly relevant and timely, placing him as a strong contender for the Research for Best Researcher Award. With further development in patenting, broader industry collaborations, and extending his work into new domains, Amirali has the potential to become a leader in his field.